Published: 2025

AI-driven FMEA: Integration of Large Language Models for Faster and More Accurate Risk Analysis

CATEGORIES

RISK-BASED PROCESS SAFETY ELEMENTS

Research Summary

This article presents a framework that embeds LLMs into Failure Mode and Effects Analysis (FMEA) to speed up and improve risk identification and ranking. The authors design structured prompts and collaborative workflows so that the LLM proposes failure modes, effects, and causes, which are then reviewed by engineers. They show that prompt templates and few‑shot examples significantly influence the quality and completeness of generated FMEA content. For PSM, FMEA is closely related to equipment and process risk analysis; the paper offers concrete patterns for prompt engineering in systematic risk studies, including how to structure inputs (system description, functions, known failures) and outputs (tables, rankings) in a way that can be adapted to process hazard and reliability analyses.

AUTHORS

Ibtissam El Hassani, Tawfik Masrour, Nouhan Kourouma, Jože Tavčar

CITATIONS

I. El Hassani, T. Masrour, N. Kourouma, and J. Tavčar, “AI-driven FMEA: Integration of Large Language Models for Faster and More Accurate Risk Analysis,” Design Science, vol. 11, Apr. 2025, published online 14 Apr. 2025.