Development of an Artificial Intelligence Tool for Analysis of Process Safety Incidents and Extracting Learnings

This AIChE paper provides a direct process-safety example of RAG in operation. Air Products developed a tool that converts free-text incident narratives into structured classifications for incident cause and product loss. Its multi-RAG design retrieves both similar historical incidents and expert guidance notes. Those materials are inserted into a structured prompt, after which an LLM produces controlled labels that can be stored, trended, and analyzed. Validation against human-generated classifications achieved greater than 90% agreement, and the reported hose-burst example reduced an analysis that had required about 160 hours to less than an hour.

AI Engineering: Building Applications with Foundation Models

A widely used practitioner textbook covering how to build real-world applications on top of large language models. The RAG chapter is one of the most accessible technical explanations available: it walks through why retrieval is needed (models can’t know everything and can’t be retrained constantly), how documents are chunked and embedded into vectors, how a vector database finds semantically similar chunks, and how those chunks are inserted into a prompt so the model can “read before it answers.” Huyen also covers practical failure modes — irrelevant retrieval, context window limits, and the difference between RAG and fine-tuning — in plain engineering language, without heavy math.

Retrieval-Augmented Generation for Knowledge-Intensive NLP Tasks

This foundational paper introduced the term Retrieval-Augmented Generation and the basic idea that still underlies most RAG systems: combine a language model’s parametric memory with an external, searchable document index. A neural retriever selects relevant passages, and the generator uses those passages while composing an answer. The authors describe two formulations—RAG-Sequence and RAG-Token—and show improved performance and factual specificity on knowledge-intensive tasks.

New Era of AI in Chemical Process Safety: Foundation Models

This paper explains how large language models combined with retrieval-augmented generation (RAG) can transform unstructured process safety records into structured, traceable incident investigation and root cause analysis outputs, enabling faster, more consistent organizational learning while maintaining the need for human oversight in safety-critical applications.

Information technology — Artificial intelligence — Management system (ISO/IEC 42001:2023)

ISO/IEC 42001:2023 is the first certifiable international standard for AI management systems, providing an auditable framework for governing, controlling, and continually improving the use of AI—including safety-critical applications within Process Safety Management—through defined policies, risk management, accountability, lifecycle controls, and continual improvement.

Artificial Intelligence — Guidance on Risk Management

ISO/IEC 23894:2023 provides guidance for identifying, assessing, and managing AI-specific risks throughout the AI lifecycle, helping organizations apply structured risk management practices to address issues such as model drift, data quality, transparency, and human oversight in safety-critical Process Safety Management applications.

OECD Framework for the Classification of AI Systems

The OECD AI Classification Framework provides a structured approach for categorizing AI systems according to their context, capabilities, and potential impacts, helping organizations determine the appropriate level of governance, validation, human oversight, and risk controls required for AI applications in Process Safety Management and other operational environments.

Regulation (EU) 2024/1689: Artificial Intelligence Act

The EU AI Act provides a detailed regulatory framework for governing AI systems, offering important guidance for organizations seeking to deploy AI responsibly in process safety, asset integrity, maintenance, and compliance-related activities.

STAY INFORMED

AI & Process Safety Updates

New research, practical insights, and AI applications for process safety.
Research updates from PSM.ai and Gateway Group. Unsubscribe anytime.